VFD Repair Service — Variable Frequency & Variable Speed Drives
Flexa Systems is a Lewisville, Texas industrial automation repair and parts company providing expert VFD repair service and variable speed drive repair for all major brands — Allen-Bradley PowerFlex, Siemens SINAMICS, ABB ACS, Yaskawa, Danfoss, KEB, Lenze, Fuji Electric FRENIC. Component-level AC drive and electrical drive repair services, free diagnostic, 2-year warranty, 5–30 day turnaround. Refurbished and brand-new drives are also available from stock. Nationwide mail-in repair — all 50 states. Save 30–60% vs. buying new.
VFD Brands — Repair & Sales
Component-level repair for all major brands. Exclusive US supplier and seller for Parker drives.
PowerFlex Series
Component-level repair for the complete PowerFlex family. The most widely deployed AC drives in North American manufacturing — we repair every series and HP rating.
View All PowerFlex RepairNeed Allen-Bradley servo drives? View Kinetix repair →
590 / 690 / 890 Series
Exclusive US supplier and repair center for Parker drives. DC, AC general-purpose, and AC high-performance vector — all models in stock, all accessories available.
View Parker DrivesNeed Parker servo or stepper drives? View Parker Gemini repair →
ACS Series
Repair for ABB ACS880, ACS800, ACS550, and ACH580 drives across all power ranges and frame sizes. Widely deployed in pumps, fans, compressors, and HVAC applications throughout North America. Control board, fiber-optic gate drivers, and inverter module rebuild with functional test under load.
View ABB RepairAC Drive Series
Component-level repair for Yaskawa A1000, V1000, E7, F7, and GA700 AC drives. Reliable workhorses in machine tool, material handling, crane, and conveyor applications. Gate driver, IGBT module, and capacitor bank rebuild with full load testing before return.
View Yaskawa RepairVLT / FC Series
Full repair capability for Danfoss VLT 2800 / 5000 / 6000 series and current FC 102 / FC 302 AutomationDrive families. Widespread in HVAC, water & wastewater, pump control, and process industries. We rebuild control cards, gate drive boards, and DC-bus capacitor banks to OEM spec.
View Danfoss RepairAll Other Brands
We repair Schneider Altivar, Lenze 8200/8400, Mitsubishi FR-A800, Siemens SINAMICS, Fanuc, Eaton, WEG, Toshiba, Fuji Electric FRENIC (Mega, Ace, Lift, VG7, G11S, Multi, DES400C-Z1), and more. If it's a VFD or servo drive, we repair it.
Get a QuoteWhy Repair Instead of Replace?
The numbers make the decision easy
Cost Savings
vs. buying a new OEM drive at full price
Day Turnaround
vs. 6–18 weeks OEM lead time
Warranty
longer than standard 1-year OEM warranty
Root Cause Fixed
component-level, not just fault code reset
VFD repair at Flexa Systems costs 30–60% less than buying a new OEM drive, with a 5–30 business day turnaround versus 6–18 week OEM lead times. Every repair carries a 2-year parts and labor warranty — twice the standard OEM warranty — and fixes the root cause at component level, not just the fault code.
Repair vs. Replace — Side by Side
| Component-Level Repair | New Replacement | |
|---|---|---|
| Cost | 30–60% less than new | Full OEM price |
| Lead time | 5–30 business days (rush 24–72hr) | 6–18 weeks for many models |
| Warranty | 2 years parts & labor | Typically 1 year OEM |
| Parameters & setup | Preserved — reinstall and run | Full commissioning required |
| Obsolete models | Fully supported | Often discontinued — forced upgrade |
How VFD Repair Works
Simple 4-step process — ship us the drive, get it back repaired with a 2-year warranty
Free Diagnostic
Ship your VFD to us. Full component-level diagnostic within 24–48hrs of receipt. No charge, no obligation.
Written Quote
You receive a detailed repair quote. What failed, what we replace, exact cost. Approve before any work starts.
Circuit Board Repair
Our service engineers perform circuit board and component-level repair using parts from authorized distributors. Root cause fixed — not just the fault code cleared.
Load Test & Ship
Full load testing under real operating conditions. Ships same day with tracking and 2-year warranty documentation. Preventive maintenance checks included at no extra charge.
Nationwide Drive Repair Service — Based in Lewisville, TX
Flexa Systems provides VFD repair services and variable frequency drive repair services for customers across all 50 states via our mail-in program. Ship us your VFD drive, we repair it at component level, ship it back. Located in the Dallas-Fort Worth metro — local drop-off available for DFW customers.
What Every Drive Repair Includes
Full component-level teardown on every variable frequency drive — not just a fault code reset
Failed IGBTs and power modules are the leading cause of drive failure. We replace them with OEM-spec components and retest under full load before return.
Damaged control boards, failed power supply circuits, corrupted memory, and communication faults are all diagnosed and resolved at component level — not by board swap.
DC bus capacitors degrade silently over time. Every unit receives capacitance testing with preventive replacement if below OEM spec — stopping the next failure before it starts.
Every VFD drive is tested at rated voltage and current before it ships. Our VFD repair services are backed by a 2-year parts and labor warranty.
VFD Products In Stock
Tested, refurbished VFD units available for immediate purchase or exchange. All units carry our 2-year warranty.
Ready to Get Your VFD Repaired?
Free diagnostic evaluation, no obligation. All brands and HP ratings accepted. Rush service available for critical equipment.
VFD Repair — Frequently Asked Questions
Answers to the most common questions about our variable frequency drive repair service
What VFD brands do you repair?
We repair all major VFD brands including Allen-Bradley PowerFlex, Siemens SINAMICS and MICROMASTER, ABB ACS series, Yaskawa, Danfoss VLT/FC, Schneider Altivar, Lenze, Mitsubishi FR series, Eaton, WEG, Toshiba, and Fuji Electric.
How much does VFD repair cost?
VFD repair typically costs 30–60% of the new unit price, depending on the brand, HP rating, and extent of damage. A free diagnostic evaluation is included with no obligation before any repair begins.
How long does VFD repair take?
Standard VFD repair turnaround at Flexa Systems is 5–30 days. Rush service with 24–72 hour turnaround is available for critical production equipment.
What warranty do you offer on VFD repairs?
Every VFD repair at Flexa Systems is backed by a 2-year parts and labor warranty — longer than most OEM replacement warranties.
Where can I get VFD repair in the Dallas or DFW area?
Flexa Systems is located in Lewisville, TX — in the Dallas-Fort Worth (DFW) metro area, approximately 25 miles from downtown Dallas. DFW-area customers can drop off equipment in person by appointment. We also accept mail-in repairs from anywhere in the US.
Can you repair high-voltage VFDs used in industrial and packaging machinery?
Yes. Flexa Systems performs component-level repair on high-voltage industrial drives including medium-voltage VFDs used in pumps, fans, compressors, packaging lines, food processing equipment, and heavy manufacturing. All brands and HP ratings accepted.
How does fast VFD repair minimize production downtime?
Our free same-day diagnostic evaluation and optional 24–72 hour rush service means your production line can be back up faster than waiting for a new unit to arrive. Component-level repair avoids the 2–8 week lead times common for replacement drives, and costs 30–60% less.