Allen-Bradley Repair
PowerFlex · ControlLogix · Kinetix
View repairs →ABB Drive Support & VFD Repair Specialists
ABB Drive Support & Repair
Expert ABB VFD drive repair and technical support for ACS150, ACS310, ACS550, ACS580, ACS880, and ACS800 series. Component-level diagnostics, all frame sizes, 2-year warranty.
Equipment We Repair
ABB Drive Models We Service
From compact ACS150 machinery drives to large-frame ACS880 high-performance units — all repaired at component level.
VFD
ACS150 / ACS310 / ACS355
Compact machinery drives for OEM and general purpose applications. Simple installation, widely deployed in pumps, conveyors, and fans.
- ACS150
- ACS310
- ACS355
0.37–22kW
200–480V
VFD
ACS550 / ACH550
Mid-range drives optimized for HVAC and pump applications. Built-in process PID, fire mode, and energy optimizer for building automation environments.
- ACS550
- ACH550 HVAC
0.75–355kW
HVAC / Pump Optimized
VFD
ACS580 / ACH580
General purpose drives with built-in safety and advanced connectivity. Common in water/wastewater, food processing, and light industrial applications.
- ACS580
- ACH580
General Purpose
0.75–250kW
VFD
ACS880
High-performance industrial drives for demanding torque control applications. Wide power range from fractional to MW-class. All frame sizes serviced.
- ACS880-01
- ACS880-04
- ACS880-07
0.55–5600kW
High Performance
VFD (Legacy)
ACS800
Previous-generation industrial drives still in widespread service. DTC control, wide voltage range, and robust design. Board-level repair in-house, all frame sizes.
- ACS800-01
- ACS800-04
- ACS800-07
Legacy Industrial
All Frames
Fault Code Reference
Common ABB Drive Failures We Repair
ABB fault codes we diagnose and fix at the component level — not just cleared and returned.
Fault 3210 — DC Link Overvoltage
Capacitor aging or braking circuit fault on ACS550/ACS880. Capacitor bank replacement and brake chopper inspection resolves recurring 3210 trips during deceleration.
Fault 2310 — Overcurrent
IGBT module failure on ACS880, common in high-cycle and high-inertia load applications. Component-level IGBT replacement avoids the cost of a full power section swap.
Fault 7010 — DC Link Undervoltage
Rectifier diode failure or pre-charge circuit fault on ACS580. Full diagnostic of rectifier section and pre-charge relay, component replacement, and load test confirm the repair.
Control Board Fault
Drive panel communicates but won't start, or generates random faults with no clear cause. Control board IC-level repair restores full function, preserving parameter sets.
Why Choose Us
Why Flexa for ABB Drive Repair
Full coverage across ABB's ACS and ACH drive families — compact machinery drives to MW-class industrial units.
Component-Level Repair
We repair ABB drives down to the component level — IGBTs, rectifier diodes, gate driver ICs, capacitors, and control boards. Root cause diagnosed and fixed every time.
2-Year Warranty on All Repairs
All ABB drive repairs include a 2-year parts and labor warranty. Full load test with parameter backup and restore before every return shipment.
Saves 30–60% vs. New
An ACS880 can cost $5,000–$30,000 new depending on frame size. Our repair typically runs 30–50% of replacement cost with equal reliability. Significant savings on every unit.
Rush Service Available
24–72h rush repair on most ABB ACS and ACH series drives. We can also assist with sourcing a loaner or exchange unit while your drive is in for service.
What Our ABB Drive Support Includes
Our ABB drive support goes beyond a simple fault reset — every ABB VFD drive repair is a full component-level teardown with a 2-year warranty.
IGBT & Power Stage Repair
The most common ABB VFD drive repair we perform. Failed IGBT modules in ACS550, ACS580, and ACS880 drives are replaced with OEM-spec components and verified under load.
Control Card & I/O Diagnostics
Our ABB drive support includes full control card testing, parameter backup, and firmware restore — so your drive returns to operation with no data loss.
DC Bus & Capacitor Service
Aging DC bus capacitors cause undervoltage faults and unexpected shutdowns. Every ABB VFD drive repair includes capacitance testing and preventive replacement if needed.
Load Test & 2-Year Warranty
All ABB drive support work is validated with a full load test before return. Every repair is covered by our 2-year parts and labor warranty — longer than ABB's standard warranty.
ABB Products In Stock
Tested, refurbished ABB units available for immediate purchase or exchange. All units carry our 2-year warranty.
ABB
YPC 111 A
From $1,900.00
ABB
61007041H1 SNAT603CNT
From $2,400.00
ABB
ACS350-03U-17A6-2
From $320.00
ABB
ACS350-03U-09A8-2
From $290.00
ABB
BSM80C-375AF
From $985.00
ABB
PSE250-600-70-1
From $1,610.00
ABB
ACS255-01U-04A3-1 - 1
From $470.00
ABB
ACH550-VCR-06A9-4+F267
From $243.56
Ready to Repair Your ABB Drive?
Ship your unit for a free evaluation — no commitment required. Most ABB repairs are completed in 5–30 business days, with rush options for critical downtime situations.
Common Questions
ABB Drive Repair — FAQ
Answers to the most common questions about our ABB VFD repair service.
What ABB drives does Flexa Systems repair?
We repair ABB variable frequency drives across all product families:
- ACS150, ACS310, ACS355 — compact general purpose drives
- ACS550, ACH550 — HVAC and industrial mid-range drives
- ACS580 — general purpose drives with built-in safety
- ACS800, ACS880 — high-performance industrial drives
- ACS600, ACS6000 — legacy and high-voltage drives
How much does ABB VFD repair cost?
ABB drive repairs save 30–60% compared to buying new. Typical ranges:
- ACS150 / ACS310 / ACS355 (compact): $300–$700
- ACS550 / ACH550 / ACS580 (mid-range): $500–$1,500
- ACS800 / ACS880 (high-performance): $800–$3,500
Free evaluation with no obligation — you only pay if you approve the repair quote.
Can you repair discontinued ABB drives like ACS600 or ACH550?
Yes. Component-level repair allows us to restore legacy ABB drives where OEM parts are scarce or unavailable. The ACS600 and ACH550 families are common requests — we carry component-level expertise across the full legacy lineup.
What are the most common ABB VFD failures you repair?
Most common ABB failure modes repaired at component level:
- IGBT module failure — overcurrent or short circuit trips
- DC bus capacitor degradation — undervoltage trips, DC ripple faults
- Gate driver board failure — asymmetric output, oscillation
- Control board / RMIO board faults — communication loss, parameter corruption
- Cooling fan failure — overtemperature faults
How long does ABB drive repair take?
Standard turnaround is 5–30 business days from receipt. Rush service is available for 24–72 hour turnaround on most ABB drive families — contact us before shipping to confirm availability.
What warranty do you offer on ABB repairs?
All ABB drive repairs carry a 2-year parts and labor warranty. Every unit undergoes a full load test at rated voltage and current before shipment. No fix, no fee — you pay nothing if we cannot repair it.
Do you handle ABB AC drive repair?
Yes. ABB AC drive repair covers the ACS150, ACS355, ACS550, ACS580, ACS800 and ACS880 families plus ACH550 HVAC drives — IGBT modules, DC bus capacitors, control boards and cooling systems, tested under load before return.
ABB is a registered trademark of ABB Ltd. Flexa Systems LLC is an independent repair company and is not affiliated with, endorsed by, or authorized by ABB Ltd.
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