AS86A-A
Toshiba

AS86A-A

SKU: 2100000022601
$1,704.00
2-Year Warranty
Free Diagnostics
5–30 Day Turnaround
Nationwide Service

AS86A-A repair service is our specialty at Flexa Systems, where we handle Toshiba AS86A-A repair daily and stock AS86A-A refurbished units ready to ship. The Toshiba AS86A-A is an AC servo drive and servo amplifier engineered specifically for precision servo control in injection molding machinery and other demanding industrial automation environments. If you've been searching for AS86A-A repair near me, our Lewisville TX facility serves customers nationwide with fast turnaround and free diagnostics on every unit received. This servo amplifier delivers closed-loop position and velocity control, interfacing directly with encoder feedback to maintain tight process tolerances in high-cycle injection molding applications. AS86A-A troubleshooting often reveals common failure patterns tied to the harsh thermal and electrical environment of plastics manufacturing, including IGBT degradation and gate driver failures. Industrial VFD repair at this level requires component-level expertise, not just board swaps, and our technicians work from original Toshiba schematics to restore full factory performance. The unit's servo amplifier architecture supports both speed and torque control modes, making it a critical axis drive in multi-axis injection molding platforms where downtime costs are significant. Whether you need an AS86A-A for sale as a tested spare or a fully repaired core return, Flexa Systems has options to keep your production line running.

Technical Specifications
Part Number AS86A-A
Manufacturer Toshiba
Package / Type AC Servo Drive / Servo Amplifier
Compatibility

The AS86A-A is compatible with Toshiba's servo motor families typically paired with their industrial injection molding drive platforms, and Toshiba AS86A-A integration has been confirmed with incremental encoder feedback types commonly used on Toshiba and third-party servo motors in the 1000–2500 PPR range. AS86A-A compatible with standard analog ±10V velocity and torque command interfaces allows it to accept references from a broad class of PLCs and motion controllers, including Mitsubishi MELSEC Q-series and Omron CJ-series platforms commonly found in injection molding cell controllers. The AS86A-A serves as an AS86A-A replacement for earlier Toshiba servo amplifier models such as the AS86A and AS84A series used in legacy Toshiba machine tool and molding control cabinets. Additional compatibility extends to standard 200–230V AC three-phase input power configurations with appropriate input line reactors, and the drive's I/O structure supports integration alongside Toshiba's own VF-S15 and VFAS3 series drives in multi-axis control panels.

Service Options
Repair Service
Ship your faulty AS86A-A to our facility. Our certified technicians perform IGBT testing, capacitor inspection, gate driver diagnostics, and full load testing. Typical turnaround: 5–7 business days. 2-year warranty included.
Refurbished
In-stock Toshiba AS86A-A variable frequency drive, reconditioned to OEM specifications and verified under load. Ships immediately. 2-year warranty included.
Brand New
New AS86A-A in original Toshiba packaging. Full manufacturer warranty applies. Contact us to confirm availability and lead time.
Common Failure Modes
  • IGBT bridge short-circuit fault triggered during rapid acceleration in injection molding clamp axis cycles — a recurring AS86A-A fault caused by thermal fatigue on the output power module after extended high-duty-cycle operation.
  • Encoder feedback loss error on startup due to degraded ribbon cable connector between the feedback interface board and the main control PCB, commonly found during AS86A-A troubleshooting on units with over 30,000 operating hours.
  • Gate driver supply undervoltage condition causing erratic torque output and drive lockout, traced to electrolytic capacitor failure on the isolated gate driver power supply board — typically presenting as an intermittent overcurrent trip at low speeds.
  • Regenerative discharge resistor open-circuit failure leading to DC bus overvoltage fault during deceleration cycles in injection molding screw-return sequences, often misdiagnosed as a motor braking issue before the resistor circuit is tested.
Frequently Asked Questions
Is the AS86A-A compatible with or interchangeable with other Toshiba servo amplifier models?
The AS86A-A is functionally similar to the Toshiba AS84A and AS88A servo amplifier models, and in many injection molding cabinet configurations it can serve as an AS86A-A replacement for these units with wiring and parameter adjustments. For cross-brand comparison, engineers have evaluated it against Yaskawa SGDV-series and Mitsubishi MR-J3-series amplifiers in equivalent power classes, though connector pinouts and tuning parameter structures differ enough that direct drop-in substitution requires careful review of the machine's servo loop configuration. Toshiba AS86A-A integration into an existing cabinet originally built around an AS84A is generally achievable if the encoder type and motor power rating match, but the control board firmware version should be confirmed before commissioning.
How do I know if my AS86A-A is worth repairing or if I should replace it outright?
AS86A-A repair is cost-effective in most cases where the failure is isolated to the control board, gate driver section, or capacitor bank, as these are serviceable components that do not affect the mechanical integrity of the unit. If the Toshiba AS86A-A has sustained physical damage to the power bus bars, burned PCB substrate beyond the component pads, or a shorted output module combined with secondary control board damage, the repair cost may approach replacement cost and should be evaluated with a full diagnostic. Units presenting with a single repeatable fault code, intermittent overcurrent trips, or encoder communication errors are almost always strong repair candidates, and Flexa Systems provides free diagnostics to confirm repairability before any commitment. Physical signs like swollen capacitors, a single failed IGBT, or a damaged encoder interface card are straightforward AS86A-A repair scenarios with fast resolution times.
Where can I get AS86A-A repair service with a warranty?
Flexa Systems, based in Lewisville TX, provides AS86A-A repair service with a 2-year warranty on all repaired units and a typical turnaround of 5 to 7 business days from receipt of the drive. We offer free diagnostics on every unit, so you'll receive a full fault report and repair quote before any work is authorized. Our nationwide shipping program means customers across the US can send in their units and receive them back fully tested without needing a local service center — making Flexa Systems a practical answer for anyone searching for AS86A-A repair near me regardless of location. If you need to buy AS86A-A USA stock for a critical spare, we also carry AS86A-A refurbished units that have been fully reconditioned and carry the same 2-year warranty as our repair returns.
Where can I get AS86A-A repair service with a warranty?
Flexa Systems provides professional AS86A-A repair service from our facility in Lewisville, TX, serving customers nationwide. Standard turnaround is 5–7 business days from receipt and all repaired units ship with a 2-year warranty. Rush service (2–3 business days) is also available.
Flexa Systems specializes in Toshiba AS86A-A variable frequency drive repair, supplying refurbished and new units backed by a 2-year warranty. All drives are load-tested before shipping. Serving industrial facilities nationwide from Lewisville, TX.

Repair option: send in your faulty unit for component-level repair — $1,704.00 with free diagnostics, a 2-year warranty, and a 5–30 business day turnaround. Repair typically costs 40–70% of a new unit, saving you 30–60%. Learn more about our servo drive repair service.

Technical Specifications

Part Number: AS86A-A
Manufacturer: Toshiba
Type: AC Servo Drive / Servo Amplifier

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