Allen-Bradley Repair
PowerFlex · ControlLogix · Kinetix
View repairs →ABB Drive Support & VFD Repair Specialists
ABB Drive Support & Repair
Expert ABB VFD drive repair and technical support for ACS150, ACS310, ACS550, ACS580, ACS880, and ACS800 series. Component-level diagnostics, all frame sizes, 2-year warranty.
Equipment We Repair
ABB Drive Models We Service
From compact ACS150 machinery drives to large-frame ACS880 high-performance units — all repaired at component level.
VFD
ACS150 / ACS310 / ACS355
Compact machinery drives for OEM and general purpose applications. Simple installation, widely deployed in pumps, conveyors, and fans.
- ACS150
- ACS310
- ACS355
0.37–22kW
200–480V
VFD
ACS550 / ACH550
Mid-range drives optimized for HVAC and pump applications. Built-in process PID, fire mode, and energy optimizer for building automation environments.
- ACS550
- ACH550 HVAC
0.75–355kW
HVAC / Pump Optimized
VFD
ACS580 / ACH580
General purpose drives with built-in safety and advanced connectivity. Common in water/wastewater, food processing, and light industrial applications.
- ACS580
- ACH580
General Purpose
0.75–250kW
VFD
ACS880
High-performance industrial drives for demanding torque control applications. Wide power range from fractional to MW-class. All frame sizes serviced.
- ACS880-01
- ACS880-04
- ACS880-07
0.55–5600kW
High Performance
VFD (Legacy)
ACS800
Previous-generation industrial drives still in widespread service. DTC control, wide voltage range, and robust design. Board-level repair in-house, all frame sizes.
- ACS800-01
- ACS800-04
- ACS800-07
Legacy Industrial
All Frames
Fault Code Reference
Common ABB Drive Failures We Repair
ABB fault codes we diagnose and fix at the component level — not just cleared and returned.
Fault 3210 — DC Link Overvoltage
Capacitor aging or braking circuit fault on ACS550/ACS880. Capacitor bank replacement and brake chopper inspection resolves recurring 3210 trips during deceleration.
Fault 2310 — Overcurrent
IGBT module failure on ACS880, common in high-cycle and high-inertia load applications. Component-level IGBT replacement avoids the cost of a full power section swap.
Fault 7010 — DC Link Undervoltage
Rectifier diode failure or pre-charge circuit fault on ACS580. Full diagnostic of rectifier section and pre-charge relay, component replacement, and load test confirm the repair.
Control Board Fault
Drive panel communicates but won't start, or generates random faults with no clear cause. Control board IC-level repair restores full function, preserving parameter sets.
Why Choose Us
Why Flexa for ABB Drive Repair
Full coverage across ABB's ACS and ACH drive families — compact machinery drives to MW-class industrial units.
Component-Level Repair
We repair ABB drives down to the component level — IGBTs, rectifier diodes, gate driver ICs, capacitors, and control boards. Root cause diagnosed and fixed every time.
2-Year Warranty on All Repairs
All ABB drive repairs include a 2-year parts and labor warranty. Full load test with parameter backup and restore before every return shipment.
Saves 40–70% vs. New
An ACS880 can cost $5,000–$30,000 new depending on frame size. Our repair typically runs 30–50% of replacement cost with equal reliability. Significant savings on every unit.
Rush Service Available
24–72h rush repair on most ABB ACS and ACH series drives. We can also assist with sourcing a loaner or exchange unit while your drive is in for service.
What Our ABB Drive Support Includes
Our ABB drive support goes beyond a simple fault reset — every ABB VFD drive repair is a full component-level teardown with a 2-year warranty.
IGBT & Power Stage Repair
The most common ABB VFD drive repair we perform. Failed IGBT modules in ACS550, ACS580, and ACS880 drives are replaced with OEM-spec components and verified under load.
Control Card & I/O Diagnostics
Our ABB drive support includes full control card testing, parameter backup, and firmware restore — so your drive returns to operation with no data loss.
DC Bus & Capacitor Service
Aging DC bus capacitors cause undervoltage faults and unexpected shutdowns. Every ABB VFD drive repair includes capacitance testing and preventive replacement if needed.
Load Test & 2-Year Warranty
All ABB drive support work is validated with a full load test before return. Every repair is covered by our 2-year parts and labor warranty — longer than ABB's standard warranty.
ABB Products In Stock
Tested, refurbished ABB units available for immediate purchase or exchange. All units carry our 2-year warranty.
ABB
AAD 6351A
From $2,100.00
ABB
AAD6531A
From $2,100.00
ABB
DCS880-S02-0075-05X0
From $2,300.00
ABB
57618809
From $1,900.00
ABB
YPC 111 A
From $1,900.00
ABB
61007041H1
From $2,400.00
ABB
ACS350-03U-17A6-2
From $320.00
ABB
ACS350-03U-09A8-2
From $290.00
Ready to Repair Your ABB Drive?
Ship your unit for a free evaluation — no commitment required. Most ABB repairs are completed in 5–10 business days, with rush options for critical downtime situations.
Common Questions
ABB Drive Repair — FAQ
Answers to the most common questions about our ABB VFD repair service.
What ABB drives does Flexa Systems repair?
We repair ABB variable frequency drives across all product families:
- ACS150, ACS310, ACS355 — compact general purpose drives
- ACS550, ACH550 — HVAC and industrial mid-range drives
- ACS580 — general purpose drives with built-in safety
- ACS800, ACS880 — high-performance industrial drives
- ACS600, ACS6000 — legacy and high-voltage drives
How much does ABB VFD repair cost?
ABB drive repairs save 40–70% compared to buying new. Typical ranges:
- ACS150 / ACS310 / ACS355 (compact): $300–$700
- ACS550 / ACH550 / ACS580 (mid-range): $500–$1,500
- ACS800 / ACS880 (high-performance): $800–$3,500
Free evaluation with no obligation — you only pay if you approve the repair quote.
Can you repair discontinued ABB drives like ACS600 or ACH550?
Yes. Component-level repair allows us to restore legacy ABB drives where OEM parts are scarce or unavailable. The ACS600 and ACH550 families are common requests — we carry component-level expertise across the full legacy lineup.
What are the most common ABB VFD failures you repair?
Most common ABB failure modes repaired at component level:
- IGBT module failure — overcurrent or short circuit trips
- DC bus capacitor degradation — undervoltage trips, DC ripple faults
- Gate driver board failure — asymmetric output, oscillation
- Control board / RMIO board faults — communication loss, parameter corruption
- Cooling fan failure — overtemperature faults
How long does ABB drive repair take?
Standard turnaround is 5–10 business days from receipt. Rush service is available for 24–72 hour turnaround on most ABB drive families — contact us before shipping to confirm availability.
What warranty do you offer on ABB repairs?
All ABB drive repairs carry a 2-year parts and labor warranty. Every unit undergoes a full load test at rated voltage and current before shipment. No fix, no fee — you pay nothing if we cannot repair it.
Brands We Repair
All Major Manufacturers
Component-level repair for every major brand — including discontinued models no longer supported by the OEM.
Siemens Repair
SINAMICS · S7 · SIMATIC
View repairs →Yaskawa Repair
Drives · Servos · Motion
View repairs →ABB Repair
ACS · ACH Series
View repairs →Fanuc Repair
CNC · Servo · Spindle
View repairs →GE Fanuc Repair
RX3i · RX7i · 90-30 · VersaMax
View repairs →Mitsubishi Repair
MELSEC · FR Series
View repairs →Parker Hannifin Repair
590 DC · 690 AC · 890 Vector
View repairs →Lenze Repair
Drives · I/O Systems
View repairs →Danfoss Repair
VLT · FC Series
View repairs →Fuji Electric Repair
FRENIC · MONITOUCH · FALDIC
View repairs →Omron Repair
Sysmac · NJ · NX · CS1
View repairs →