PowerFlex 527 25C-D1P4N104 | 1.4A 0.5HP 480V VFD

Flexa Systems provides specialized repair, field service, and replacement for the PowerFlex 527 series — including model 25C-D1P4N104. Based in DFW, Texas, we offer component-level diagnostics, verified test results, and rapid turnarounds.

Technical Specifications – 25C-D1P4N104

• Series: PowerFlex 527
• Voltage: 480V AC, 3-phase
• Output Current: 1.4 Amps
• Motor Rating: 0.5 HP (0.37 kW)
• Frame Size: 1
• Enclosure: IP20 / NEMA Open Type
• Braking: Integrated braking transistor
• Communications: Built-in EtherNet/IP, optimized for Logix integration

Most Common PowerFlex 527 Faults We Repair

• F003 – Power Loss: Caused by brief supply interruptions or brownouts. We test power supply and bus capacitors.
• F004 – Undervoltage: Low line voltage or weak transformer response. Input stages and filtering are inspected and corrected.
• F005 – Overvoltage: DC bus instability due to regen or improper braking setup. We verify braking transistor health and parameters.
• F007 – Motor Overload: Load mismatches or thermal buildup. We test feedback circuits and cooling paths.
• F012 – HW Overcurrent: Short-circuit or IGBT gate failure. Full output section analysis and replacement if needed.
• F013 – Ground Fault: Motor insulation degradation or incorrect grounding. Resolved through continuity and isolation testing.
• F021 – Output Phase Loss: Missing phase on motor side. We test output relays, terminals, and phase protection components.
• F064 – Drive Overload: Excessive duty cycle or motor too large for drive size. We help with parameter tuning and sizing review.
• F122 – I/O Board Fault: Internal board damage or signal loss. Our lab replaces damaged ICs and validates all logic points.

Each repair is completed under real-world load simulation. Units ship with full test results and 2-year warranty.

Why Flexa Systems?

• Texas-Based Field Support: Located in DFW for fast local service and same-day pickups.
• Real Repairs: We don’t just swap boards — we repair down to resistor, diode, and gate driver level.
• Quick Turnaround: Repairs typically completed in 2–5 business days.
• Free Evaluation: Send in your 25C-D1P4N104 drive for free diagnostics and fast quoting.
• Exchange Units: We stock verified replacements when time is critical.
• 2-Year Guarantee: Our warranty is standard — because reliability is everything.

Need Help with PowerFlex 527 25C-D1P4N104?

We’re just a call away. Schedule service or request a quote for repair or replacement now.

📞 Phone: (254) 254-0005

📧 Email: office@flexa-systems.com

📍 Location: Flexa Systems, DFW, Texas