PowerFlex 523 25A-D6P0N104 | Stock & Repair Options
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US Seller and services provider
ALLEN BRADLEY

PowerFlex 523 25A-D6P0N104 | Stock & Repair Options

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Call +1 (254) 254-0005 for a Quote
Delivery
Estimated delivery time for selling products 3-10 days.
Regular repair estimated turnaround time 5-20 days.
Hot rush repair turn around time 1-5 days.

PowerFlex 523 25A-D6P0N104 | 6.0A 3HP 480V VFD

Flexa Systems provides repair, diagnostics, and tested replacements for PowerFlex 523 VFD model 25A-D6P0N104. We support industrial facilities across Texas with fast turnaround, field support, and expert board-level repairs.

Specifications – 25A-D6P0N104

  • Series: PowerFlex 523
  • Voltage: 3-phase 480V AC
  • Output Current: 6.0 Amps
  • Motor Power: 3 HP (2.2 kW)
  • Frame Size: B
  • Enclosure Type: IP20 (Open)
  • EMC Filter: No
  • Interface: Standard HIM
  • Braking: Standard internal transistor

Common PowerFlex 523 Faults We Repair

  • Fault 3 – Power Loss: DC bus power dropped. We inspect rectifiers and intermediate bus stages.
  • Fault 4 – Undervoltage: Supply dip caused by load or wiring. Repaired with tuning and DC link checks.
  • Fault 5 – Overvoltage: Regen spikes; braking circuits and bus caps tested and replaced if needed.
  • Fault 7 – Motor Overload: Repeated overcurrent. We validate motor sizing and inspect output waveform quality.
  • Fault 12 – HW Overcurrent: Instant trip on current threshold breach. Often linked to IGBT failure — fully restored in our shop.
  • Fault 13 – Ground Fault: Detected voltage to chassis. We isolate leakage and test ground loops.
  • Fault 21 – Output Phase Loss: Occurs with blown outputs or loose terminal wiring. We test each phase for delivery and balance.
  • Fault 64 – Drive Overload: Occurs under prolonged stress. We check thermal dissipation and motor parameters.
  • Fault 122 – I/O Board Failure: Detected logic control malfunction. We replace individual ICs or complete logic boards.

All PowerFlex 523 drives undergo motor-load testing and include a 2-year repair warranty from Flexa Systems.

Why Repair Your 25A-D6P0N104 with Flexa Systems?

  • Texas-Based Shop: Located in the Dallas–Fort Worth metroplex, we provide statewide service.
  • Replacements in Stock: We sell and ship PowerFlex 523 25A-D6P0N104 drives.
  • Advanced Diagnostics: Full IGBT, gate driver, logic board, and thermal path analysis.
  • Fast Quotes & Repair: Most evaluations are returned in 1–2 days.
  • Emergency Options: Rush repair and local field service available on request.

Contact Flexa Systems Today

Whether your 25A-D6P0N104 needs repair or replacement, Flexa Systems can help you minimize downtime and reduce cost.

📞 Phone: (254) 254-0005

📧 Email: office@flexa-systems.com

📍 Based in DFW, Texas

Manufacturer

ALLEN BRADLEY

Flexa-Systems LLC is not officially linked as a dealer, agent, or affiliate of any designers, brands, or manufacturers whose products are showcased on www.flexa-systems.com. Any mentioned trademarks, brand names, or logos serve solely for identification purposes and remain the registered trademarks of their respective owners, who maintain their rights. The inclusion of these trademarks, brand names, or products on our website does not imply any affiliation or endorsement by the company, trademark, or brand."

Flexa Systems' (2) Year Limited Warranty

Our Warranty
Flexa Systems LLC offers a comprehensive warranty program to ensure peace of mind for your industrial equipment investments. Limited Warranty Coverage
  • Equipment Repairs:
    We provide a 2-year limited warranty on all industrial equipment repairs performed by our technicians. This warranty demonstrates our commitment to the quality of our workmanship. If a repaired item fails due to a covered defect, we will re-repair it free of charge.
  • New Equipment Sales:
    New equipment carries the original manufacturer's warranty. We will gladly facilitate warranty processes with the manufacturer on your behalf.
  • Refurbished Equipment Sales:
    Refurbished equipment comes with a 2-year limited warranty from Flexa Systems LLC, covering defects in materials and workmanship related to our refurbishment process.
Warranty Exclusions (Applies to both repair and refurbished equipment warranties)
This warranty does not cover:
  • New damage caused by liquid, dust, or object contamination
  • New damage caused by mechanical impact, improper installation, incorrect accessories, voltage or current issues, overloading, or overheating.
  • Severe scratches on the unit
  • Broken display (if applicable)
  • Impact or dropping of the unit
  • Removal or deterioration of the warranty sticker
  • Opening the product's cover (if applicable)
Warranty Claim Process
To initiate a warranty claim, please contact our customer support team. Repair or replacement under warranty can take up to 31 calendar days.
Important Note: We repair industrial equipment from various brands; however, we are not a dealer, agent, or affiliate of any specific designers, brands, or manufacturers.
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