ALLEN BRADLEY

PowerFlex 525 25B-D4P0N104 | Stock & Repair Options

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Call +1 (254) 254-0005 for a Quote
Delivery
Estimated delivery time for selling products 3-10 days.
Regular repair estimated turnaround time 5-20 days.
Hot rush repair turn around time 1-5 days.

PowerFlex 525 25B-D4P0N104 | 4.0A 1.5HP 480V VFD

Flexa Systems delivers dependable repair and support for PowerFlex 525 model 25B-D4P0N104. Located in DFW, Texas, we specialize in field-tested drive diagnostics, component-level repair, and quick-turn replacements.

Specifications – PowerFlex 525 25B-D4P0N104

  • Series: PowerFlex 525
  • Input Voltage: 480V AC, 3-phase
  • Output Current: 4.0 Amps
  • Motor Rating: 1.5 HP
  • Frame Size: A
  • Enclosure: NEMA/UL Type Open (IP20)
  • Braking: Internal Transistor, No Resistor
  • Communication: Embedded Ethernet/IP

Frequent PowerFlex 525 Faults We Repair

  • Fault 3 – Power Loss: Sudden input voltage drop or power interruption
  • Fault 4 – Undervoltage: Low line voltage or wiring issues
  • Fault 5 – Overvoltage: DC bus voltage too high, typically due to regen or braking instability
  • Fault 7 – Motor Overload: Load mismatch or motor configuration errors
  • Fault 12 – HW Overcurrent: Drive output short or internal failure
  • Fault 13 – Ground Fault: Improper grounding or insulation failure
  • Fault 21 – Output Phase Loss: Open phase in output motor wiring
  • Fault 64 – Drive Overload: Excessive duty cycle or improper tuning
  • Fault 122 – I/O Board Failure: Failed control inputs or onboard I/O circuits

All units are functionally tested under load and include a detailed fault report. Repairs include a 2-year warranty.

Why Choose Flexa Systems?

  • Texas-Based Support: Field and depot service across the Dallas–Fort Worth region
  • Stock & Repair: We repair and stock PowerFlex 525 VFDs
  • Component-Level Work: We fix boards, IGBTs, sensors, and control logic—not just module swaps
  • Quick Quotes: Free initial evaluation with no obligation
  • Fast Turnaround: Urgent options available for critical systems
  • Warranty-Backed: 2-year guarantee on all repairs

Need Help with Your 25B-D4P0N104 VFD?

Whether your drive is showing a fault code or needs a fast replacement, Flexa Systems is here to help.

📞 Call: (254) 254-0005

📧 Email: office@flexa-systems.com

📍 Location: DFW, Texas

Manufacturer

ALLEN BRADLEY

Flexa-Systems LLC is not officially linked as a dealer, agent, or affiliate of any designers, brands, or manufacturers whose products are showcased on www.flexa-systems.com. Any mentioned trademarks, brand names, or logos serve solely for identification purposes and remain the registered trademarks of their respective owners, who maintain their rights. The inclusion of these trademarks, brand names, or products on our website does not imply any affiliation or endorsement by the company, trademark, or brand."

Flexa Systems' (2) Year Limited Warranty

Our Warranty
Flexa Systems LLC offers a comprehensive warranty program to ensure peace of mind for your industrial equipment investments. Limited Warranty Coverage
  • Equipment Repairs:
    We provide a 2-year limited warranty on all industrial equipment repairs performed by our technicians. This warranty demonstrates our commitment to the quality of our workmanship. If a repaired item fails due to a covered defect, we will re-repair it free of charge.
  • New Equipment Sales:
    New equipment carries the original manufacturer's warranty. We will gladly facilitate warranty processes with the manufacturer on your behalf.
  • Refurbished Equipment Sales:
    Refurbished equipment comes with a 2-year limited warranty from Flexa Systems LLC, covering defects in materials and workmanship related to our refurbishment process.
Warranty Exclusions (Applies to both repair and refurbished equipment warranties)
This warranty does not cover:
  • New damage caused by liquid, dust, or object contamination
  • New damage caused by mechanical impact, improper installation, incorrect accessories, voltage or current issues, overloading, or overheating.
  • Severe scratches on the unit
  • Broken display (if applicable)
  • Impact or dropping of the unit
  • Removal or deterioration of the warranty sticker
  • Opening the product's cover (if applicable)
Warranty Claim Process
To initiate a warranty claim, please contact our customer support team. Repair or replacement under warranty can take up to 31 calendar days.
Important Note: We repair industrial equipment from various brands; however, we are not a dealer, agent, or affiliate of any specific designers, brands, or manufacturers.
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