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🇺🇸 Serving All U.S. States | 🇨🇱 Based in Texas | Units In-Stock & Ready to Ship
Flexa Systems repairs and supports PowerFlex 525 drives including 25B-D2P3N104. Based in Texas, we offer diagnostics, field service, and warranty-backed component-level repair.
Technical Specifications – 25B-D2P3N104
- Series: PowerFlex 525
- Voltage: 3-phase 480V AC
- Output Current: 2.3 Amps
- Motor Rating: 1 HP (0.75 kW)
- Frame Size: A
- Enclosure: IP20 NEMA / Open
- Interface: Integrated Ethernet/IP and USB programming
- Braking: Built-in transistor (resistor optional)
Common Faults We Repair on PowerFlex 525 25B-D2P3N104
- Fault 3 – Power Loss: Intermittent power input or internal fuse failure
- Fault 4 – Undervoltage: DC bus voltage dropped too low due to supply instability
- Fault 5 – Overvoltage: Excess regen or surge; often linked to braking circuitry
- Fault 7 – Motor Overload: Incorrect FLA setting, bad bearing, or locked rotor
- Fault 12 – HW Overcurrent: Instant trip caused by internal short or IGBT fault
- Fault 13 – Ground Fault: Load wiring or insulation breakdown on motor phases
- Fault 21 – Output Phase Loss: One output leg is disconnected or failed
- Fault 64 – Drive Overload: Operating beyond programmed limits or thermal margin
- Fault 122 – I/O Board Fail: Logic I/O or control module error – board-level repair often needed
- Fault 6 – Motor Stalled: Drive cannot ramp the motor due to locked shaft or oversized load
- Fault 8 – Heatsink Overtemp: Insufficient airflow or internal fan failure
- Fault 59 – Safety Open: Safety circuit not closed – usually external wiring or terminal issue
- Fault 81 – DSI Comm Loss: Lost communication with external modules (e.g., HIM, add-ons)
All repairs include load testing and are backed by a 2-year warranty. Our DFW-based team offers pickup, shipping, and emergency turnaround options.
Why Choose Flexa Systems?
- Location: Centrally based in DFW with Texas-wide support
- Stock + Service: Repair is our core focus, but we also carry verified replacements
- Expert Diagnostics: We go beyond fault codes to component-level testing
- Field Service Ready: Ask about onsite repair options across Texas
- No Risk: Free evaluation. If we can’t fix it, there’s no charge
Stop fighting unknown drive errors. Let Flexa Systems restore your 25B-D2P3N104 drive to full function—fast.
📞 Phone: (254) 254-0005
📧 Email: office@flexa-systems.com
📍 Service Area: Dallas, Houston, Austin, San Antonio, and all of Texas