ALLEN BRADLEY

PowerFlex 525 25B-D2P3N104 | Stock & Repair Options

Brand new, original packaging:
$ 480
In stock: 2
Refurbished price:
$ 350
In stock: 1
Repair Price Standard:
$ 320
Make the order
Request repair
Field Service Request
Call +1 (254) 254-0005 for a Quote
Delivery
Estimated delivery time for selling products 3-10 days.
Regular repair estimated turnaround time 5-20 days.
Hot rush repair turn around time 1-5 days.
📦 Immediate Shipping from Texas Warehouse
🇺🇸 Serving All U.S. States | 🇨🇱 Based in Texas | Units In-Stock & Ready to Ship

PowerFlex 525 25B-D2P3N104 | 2.3A 1HP 480V VFD

Flexa Systems repairs and supports PowerFlex 525 drives including 25B-D2P3N104. Based in Texas, we offer diagnostics, field service, and warranty-backed component-level repair.

Technical Specifications – 25B-D2P3N104

  • Series: PowerFlex 525
  • Voltage: 3-phase 480V AC
  • Output Current: 2.3 Amps
  • Motor Rating: 1 HP (0.75 kW)
  • Frame Size: A
  • Enclosure: IP20 NEMA / Open
  • Interface: Integrated Ethernet/IP and USB programming
  • Braking: Built-in transistor (resistor optional)

Common Faults We Repair on PowerFlex 525 25B-D2P3N104

  • Fault 3 – Power Loss: Intermittent power input or internal fuse failure
  • Fault 4 – Undervoltage: DC bus voltage dropped too low due to supply instability
  • Fault 5 – Overvoltage: Excess regen or surge; often linked to braking circuitry
  • Fault 7 – Motor Overload: Incorrect FLA setting, bad bearing, or locked rotor
  • Fault 12 – HW Overcurrent: Instant trip caused by internal short or IGBT fault
  • Fault 13 – Ground Fault: Load wiring or insulation breakdown on motor phases
  • Fault 21 – Output Phase Loss: One output leg is disconnected or failed
  • Fault 64 – Drive Overload: Operating beyond programmed limits or thermal margin
  • Fault 122 – I/O Board Fail: Logic I/O or control module error – board-level repair often needed
  • Fault 6 – Motor Stalled: Drive cannot ramp the motor due to locked shaft or oversized load
  • Fault 8 – Heatsink Overtemp: Insufficient airflow or internal fan failure
  • Fault 59 – Safety Open: Safety circuit not closed – usually external wiring or terminal issue
  • Fault 81 – DSI Comm Loss: Lost communication with external modules (e.g., HIM, add-ons)

All repairs include load testing and are backed by a 2-year warranty. Our DFW-based team offers pickup, shipping, and emergency turnaround options.

Why Choose Flexa Systems?

  • Location: Centrally based in DFW with Texas-wide support
  • Stock + Service: Repair is our core focus, but we also carry verified replacements
  • Expert Diagnostics: We go beyond fault codes to component-level testing
  • Field Service Ready: Ask about onsite repair options across Texas
  • No Risk: Free evaluation. If we can’t fix it, there’s no charge

Book PowerFlex 525 25B-D2P3N104 Repair or Support

Stop fighting unknown drive errors. Let Flexa Systems restore your 25B-D2P3N104 drive to full function—fast.

📞 Phone: (254) 254-0005

📧 Email: office@flexa-systems.com

📍 Service Area: Dallas, Houston, Austin, San Antonio, and all of Texas

Manufacturer

ALLEN BRADLEY

Flexa-Systems LLC is not officially linked as a dealer, agent, or affiliate of any designers, brands, or manufacturers whose products are showcased on www.flexa-systems.com. Any mentioned trademarks, brand names, or logos serve solely for identification purposes and remain the registered trademarks of their respective owners, who maintain their rights. The inclusion of these trademarks, brand names, or products on our website does not imply any affiliation or endorsement by the company, trademark, or brand."

Flexa Systems' (2) Year Limited Warranty

Our Warranty
Flexa Systems LLC offers a comprehensive warranty program to ensure peace of mind for your industrial equipment investments. Limited Warranty Coverage
  • Equipment Repairs:
    We provide a 2-year limited warranty on all industrial equipment repairs performed by our technicians. This warranty demonstrates our commitment to the quality of our workmanship. If a repaired item fails due to a covered defect, we will re-repair it free of charge.
  • New Equipment Sales:
    New equipment carries the original manufacturer's warranty. We will gladly facilitate warranty processes with the manufacturer on your behalf.
  • Refurbished Equipment Sales:
    Refurbished equipment comes with a 2-year limited warranty from Flexa Systems LLC, covering defects in materials and workmanship related to our refurbishment process.
Warranty Exclusions (Applies to both repair and refurbished equipment warranties)
This warranty does not cover:
  • New damage caused by liquid, dust, or object contamination
  • New damage caused by mechanical impact, improper installation, incorrect accessories, voltage or current issues, overloading, or overheating.
  • Severe scratches on the unit
  • Broken display (if applicable)
  • Impact or dropping of the unit
  • Removal or deterioration of the warranty sticker
  • Opening the product's cover (if applicable)
Warranty Claim Process
To initiate a warranty claim, please contact our customer support team. Repair or replacement under warranty can take up to 31 calendar days.
Important Note: We repair industrial equipment from various brands; however, we are not a dealer, agent, or affiliate of any specific designers, brands, or manufacturers.
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