PowerFlex 40 VFD 22B-D010N104 – Expert Repair & Replacement Services

Located in DFW, Texas, Flexa Systems offers component-level repair and ready-to-ship replacement units for the Allen-Bradley PowerFlex 40 drive 22B-D010N104.
Whether you’re dealing with faults, failed startups, or downtime — we can help.

PowerFlex 40 22B-D010N104 – Technical Overview

• Series: PowerFlex 40 AC Drive
• Catalog Number: 22B-D010N104
• Voltage Class: 3-Phase 480V AC
• Motor Power: 4.0 kW (5.0 HP)
• Output Current: 10.5 Amps
• EMI Filter: None (Suffix “N”)
• Enclosure: Open Type (IP20/NEMA 1)
• Human Interface: Integrated Fixed Keypad

Most Common PowerFlex 40 Fault Codes – We Fix Them All

• F081 – Auto Restart Tries Exceeded: Caused by repeated trips; we fix the root issues triggering restart failures.
• F111 – Power Loss: Often due to unstable or poor-quality power. We test input circuitry, capacitors, and power stage integrity.
• F004 – UnderVoltage: Results from low line voltage or degraded DC bus capacitors — we diagnose and replace as needed.
• F013 – Ground Fault: Indicates a dangerous leakage path. We isolate output stages and check for insulation breakdowns.
• F012 – Hardware Overcurrent: Frequently tied to damaged IGBTs or shorted motor windings. We test and replace individual components.
• F005 – OverVoltage: Often tied to short decel times or braking resistor issues. We calibrate and verify internal voltage regulation.
• F006 – Motor Stall: Indicates mechanical or load tuning issues. We optimize drive settings and confirm motor feedback.
• F007 – Motor Overload: Results from improperly tuned current limits or oversized loads — we recalculate and configure protections.
• F008 – Heatsink Over Temp: Often caused by fan failure or poor ventilation. We clean, replace fans, and check thermal paths.

We specialize in these drive faults and have successfully repaired hundreds of PowerFlex 40 units with these exact errors — all handled right here in our Texas-based facility.

Repair or Replace – Flexa Systems Has You Covered

• Texas-Based Repair Lab: Located in Lewisville, TX – serving Dallas, Fort Worth, and nationwide industrial clients.
• In-Stock Replacements: We carry fully tested PowerFlex 40 22B-D010N104 drives ready for quick dispatch if repair isn’t feasible.
• Full Component-Level Repair: From IGBT failure to control board diagnostics, we repair down to the microchip.
• 2-Year Warranty: All repairs and replacements are backed by a strong 2-year coverage.
• Fast Turnaround: Rush repair options available — because downtime costs money.
• No-Fix, No-Fee: You only pay if we fix it.

Need Help with Your 22B-D010N104?

Call now to schedule your free evaluation or check availability of a replacement unit.

📞 Phone: (254) 254-0005

📧 Email: office@flexa-systems.com

📍 Address: Flexa Systems – Lewisville, DFW, Texas