ALLEN BRADLEY

PowerFlex 40 22B-B5P0C104 | 2.5A 0.5HP 240V VFD

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Delivery
Estimated delivery time for selling products 3-10 days.
Regular repair estimated turnaround time 5-20 days.
Hot rush repair turn around time 1-5 days.

PowerFlex 40 22B-B5P0C104 | 2.5A 0.5HP 240V VFD

Flexa Systems specializes in repair and replacement for the Allen-Bradley PowerFlex 40 model 22B-B5P0C104. Whether you’re experiencing fault codes or total failure, our DFW-based service team can help — fast.

Technical Specifications – 22B-B5P0C104

  • Drive Series: PowerFlex 40
  • Part Number: 22B-B5P0C104
  • Voltage Class: 240V AC, 3-Phase
  • Output Current: 2.5 Amps
  • Motor Rating: 0.5 HP (0.37 kW)
  • Enclosure Type: IP20 / NEMA Type 1 (Open)
  • HIM Module: Integrated keypad (Fixed)
  • Filter Option: Includes internal EMC filtering
  • Applications: Small conveyors, fans, light-load motors, and automation panels

Common PowerFlex 40 Faults We Repair

  • F081 – Auto Restart Tries Exceeded: Indicates recurring fault loops. We identify source faults and stabilize the drive.
  • F111 – Power Loss: Often due to poor incoming supply or failing internal components. We isolate and replace damaged stages.
  • F004 – UnderVoltage: Linked to low line voltage or degraded capacitors. We test and repair all power filtering stages.
  • F013 – Ground Fault: Caused by insulation failure or output leakage. We test motor wiring, IGBTs, and drive ground integrity.
  • F012 – HW Overcurrent: Suggests output transistor short or bad motor condition. We repair and stress-test under load.
  • F005 – OverVoltage: Often occurs during fast deceleration. We test braking resistor circuits and tune drive behavior.

Our Lewisville, TX team has repaired hundreds of PowerFlex 40 units, including the 22B-B5P0C104 — all tested under real-world conditions with a 2-year warranty.

Repair or Replace – Flexa Systems Is Ready

  • Based in DFW, Texas: Centrally located for fast service to Texas and national clients.
  • Replacements in Stock: We carry tested 22B-B5P0C104 drives for immediate replacement if needed.
  • Full Drive Repair: From microcontroller issues to power stage failures — we fix it all in-house.
  • Free Evaluation: We inspect your unit and provide a quote — no risk, no obligation.
  • Warranty: 2-year warranty on all services and units.
  • No-Fix, No-Fee: Pay only when your unit is repaired and tested.

Request Repair or Replacement for 22B-B5P0C104

Call or email today for a free evaluation, quote, or replacement unit availability. We’re here to get your automation running again — fast.

📞 Phone: (254) 254-0005

📧 Email: office@flexa-systems.com

📍 Flexa Systems – Lewisville, TX (DFW Metroplex)

Manufacturer

ALLEN BRADLEY

Flexa-Systems LLC is not officially linked as a dealer, agent, or affiliate of any designers, brands, or manufacturers whose products are showcased on www.flexa-systems.com. Any mentioned trademarks, brand names, or logos serve solely for identification purposes and remain the registered trademarks of their respective owners, who maintain their rights. The inclusion of these trademarks, brand names, or products on our website does not imply any affiliation or endorsement by the company, trademark, or brand."

Flexa Systems' (2) Year Limited Warranty

Our Warranty
Flexa Systems LLC offers a comprehensive warranty program to ensure peace of mind for your industrial equipment investments. Limited Warranty Coverage
  • Equipment Repairs:
    We provide a 2-year limited warranty on all industrial equipment repairs performed by our technicians. This warranty demonstrates our commitment to the quality of our workmanship. If a repaired item fails due to a covered defect, we will re-repair it free of charge.
  • New Equipment Sales:
    New equipment carries the original manufacturer's warranty. We will gladly facilitate warranty processes with the manufacturer on your behalf.
  • Refurbished Equipment Sales:
    Refurbished equipment comes with a 2-year limited warranty from Flexa Systems LLC, covering defects in materials and workmanship related to our refurbishment process.
Warranty Exclusions (Applies to both repair and refurbished equipment warranties)
This warranty does not cover:
  • New damage caused by liquid, dust, or object contamination
  • New damage caused by mechanical impact, improper installation, incorrect accessories, voltage or current issues, overloading, or overheating.
  • Severe scratches on the unit
  • Broken display (if applicable)
  • Impact or dropping of the unit
  • Removal or deterioration of the warranty sticker
  • Opening the product's cover (if applicable)
Warranty Claim Process
To initiate a warranty claim, please contact our customer support team. Repair or replacement under warranty can take up to 31 calendar days.
Important Note: We repair industrial equipment from various brands; however, we are not a dealer, agent, or affiliate of any specific designers, brands, or manufacturers.
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