PowerFlex 525 25B-V4P8N104 | 4.8A 2HP 480V VFD
Flexa Systems provides advanced component-level repair, field service, and replacement for the Allen-Bradley PowerFlex 525 VFD model 25B-V4P8N104. Based in DFW, Texas — we offer nationwide support with quick turnarounds.
 
25B-V4P8N104 Drive Specifications
- Series: PowerFlex 525
 
- Catalog Number: 25B-V4P8N104
 
- Input Voltage: 480V AC, 3-Phase
 
- Output Current: 4.8 Amps
 
- Motor Power: 2 HP (1.5 kW)
 
- Frame Size: B
 
- Enclosure: IP20, NEMA Type Open
 
- EMC Filter: Included
 
- HIM Module: No Keypad
 
- Comms: EtherNet/IP, Modbus TCP/IP
 
 
Frequent PowerFlex 525 Faults We Repair
- F003 – Power Loss: Sudden shutdowns due to input failure or supply issues. We test and stabilize the input and control circuits.
 
- F004 – Undervoltage: Indicates DC bus below threshold. Common after brownouts or overloads. We repair power sections and recharge logic.
 
- F005 – Overvoltage: Often caused by improper braking or backfed energy. Our diagnostics verify braking resistors and tuning.
 
- F007 – Motor Overload: Triggered by excessive load or incorrect parameters. We recalibrate and test motor current control.
 
- F012 – Hardware Overcurrent: Output short, damaged IGBT or DC bus failure — repaired and burned-in under load.
 
- F013 – Ground Fault: Caused by cable insulation damage or shorted windings. We isolate and test all power pathways.
 
- F021 – Output Phase Loss: Indicates missing leg at output. We replace damaged terminal sections or inverter gates.
 
- F064 – Drive Overload: Sustained overcurrent stress due to duty misconfigurations. Repaired and retuned.
 
- F122 – I/O Board Failure: We replace failed analog/digital interface boards and verify signal integrity.
 
All repairs are backed by a 2-year warranty and tested under full-load conditions.
 
Why Flexa Systems for PowerFlex 525 Services?
- Texas-Based Operations: We serve the DFW metro and nationwide customers.
 
- Component-Level Service: We repair what others replace. Boards, IGBTs, comms — restored and verified.
 
- Inventory On Hand: We carry replacement 25B-V4P8N104 units — tested and ready to ship.
 
- On-Site Support: Need field service? We dispatch throughout Texas for critical VFD failures.
 
- Fast Turnaround: Most repairs ship in 2–5 days with emergency expedite available.
 
- No Risk Evaluation: We provide free diagnostics and repair quotes — no obligation.
 
 
Contact Us for 25B-V4P8N104 Repair or Stock
Need service, a replacement unit, or on-site repair? Flexa Systems is here to help.
📞 Call: (254) 254-0005
📧 Email: office@flexa-systems.com
📍 Location: DFW, Texas