PowerFlex 40 22B-D010N104BD | 10.5A 5HP 480V VFD

Flexa Systems offers expert-level repair and replacement services for the Allen-Bradley PowerFlex 40 VFD model 22B-D010N104BD.
Located in DFW, Texas, we restore failed units and carry tested replacements to minimize your downtime.

Allen-Bradley 22B-D010N104BD Technical Specifications

• Series: PowerFlex 40
• Catalog Number: 22B-D010N104BD
• Voltage Class: 3-Phase, 480V AC
• Output Current: 10.5 Amps
• Motor Rating: 5.0 HP (4.0 kW)
• Enclosure Type: Open Type (IP20, NEMA 1)
• EMI Filter: None (N suffix)
• HIM Module: Removable keypad (BD suffix)
• Application: General-purpose motor control, conveyors, pumps, fans

Common Faults We Repair on the 22B-D010N104BD

• F081 – Auto Restart Tries Exceeded: Indicates repeat tripping. We investigate underlying causes like voltage irregularities or drive parameter conflicts.
• F111 – Power Loss: Caused by input issues or failing input stage. We test line-side rectifiers and DC bus circuitry.
• F004 – UnderVoltage: Often due to supply dips or degraded capacitors. We test and replace bus components where needed.
• F013 – Ground Fault: Caused by insulation breakdown or output short. We isolate the root cause and validate output stage health.
• F012 – Hardware Overcurrent: Triggers from failed IGBTs or motor-side shorting. We replace and test all power semiconductors.
• F005 – OverVoltage: Typically due to fast decel or regen. We inspect braking setups and adjust settings.
• F006 – Motor Stall: Often from improper ramp settings. We correct profiles and test drive/load interaction.
• F008 – Heatsink Over Temp: Commonly fan or dust related. We clean units, replace fans, and check thermal transfer.

Our DFW-based lab is fully equipped to handle all PowerFlex 40 models. We’ve repaired hundreds of drives with these faults, restoring full operational status and reliability.

Repair and Replacement Services Available

• Local DFW Service Center: We operate from Lewisville, TX and support facilities across Texas and the U.S.
• Full In-House Repairs: We troubleshoot, repair, and test at the component level — saving time and cost.
• Replacements in Stock: We maintain a tested inventory of 22B-D010N104BD VFDs for fast replacement when needed.
• Fast Turnaround: Standard and rush repair options available.
• 2-Year Warranty: All repairs and replacements backed by our industry-leading warranty.
• No-Fix, No-Fee: Free evaluation and no charge if the unit is unrepairable.

Need Help with Your PowerFlex 40 22B-D010N104BD?

Call us today to request a quote, check replacement stock, or schedule a free evaluation of your faulty VFD.

📞 Phone: (254) 254-0005

📧 Email: office@flexa-systems.com

📍 Flexa Systems – Lewisville, TX (DFW Metro Area)