PowerFlex 523 25A-D4P0N104 | 4.0A 2HP 480V VFD
Representative photo only, the picture does not illustrate the actual unit and is provided for reference purposes only
US Seller and services provider
ALLEN BRADLEY

PowerFlex 523 25A-D4P0N104 | 4.0A 2HP 480V VFD

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Call +1 (254) 254-0005 for a Quote
Delivery
Estimated delivery time for selling products 3-10 days.
Regular repair estimated turnaround time 5-20 days.
Hot rush repair turn around time 1-5 days.

PowerFlex 523 25A-D4P0N104 | 4.0A 2HP 480V VFD

Flexa Systems delivers expert repair and fast field service for PowerFlex 523 model 25A-D4P0N104. Whether your drive needs board-level repair, full rebuild, or field-ready replacement, we’ve got you covered across Texas.

Technical Specs – 25A-D4P0N104

  • Series: PowerFlex 523
  • Voltage: 3-phase 480V AC
  • Output Current: 4.0 Amps
  • Motor Power: 2.0 HP (1.5 kW)
  • Frame Size: A
  • Enclosure: IP20 Open Type (NEMA)
  • Braking: Standard Transistor (no resistor)
  • Interface: Standard keypad

Top Faults We Repair in 25A-D4P0N104 Units

  • Fault 3 – Power Loss: Sudden power failure or loss on the DC bus; we test input filtering and rectify sections.
  • Fault 4 – Undervoltage: Common in weak or overloaded circuits. We verify wiring, fusing, and surge suppression.
  • Fault 5 – Overvoltage: Regen braking or unstable supply causes DC spike. We test braking chopper and tune parameters.
  • Fault 7 – Motor Overload: Excess current due to improper configuration. Our repair includes drive tuning and feedback test.
  • Fault 12 – HW Overcurrent: IGBT or gate driver failure; our service replaces and retests all switching elements.
  • Fault 13 – Ground Fault: Leakage to chassis; we test insulation and neutral-ground bonding.
  • Fault 21 – Output Phase Loss: Missing signal due to motor imbalance or blown output stage. Resolved by full output module verification.
  • Fault 64 – Drive Overload: Sustained overcurrent condition. Often caused by ventilation issues or misconfiguration.
  • Fault 122 – I/O Board Fail: Control board malfunction, typically repaired via chip-level component work.

All repairs include full load testing and are backed by a 2-year functional warranty.

Flexa Systems – Texas’s PowerFlex Repair Source

  • DFW-Based: Centrally located for rapid delivery and field deployment across Texas.
  • In-Stock Units: We offer replacement drives like 25A-D4P0N104 when repair isn’t viable.
  • True Component Repair: From logic boards to power transistors, we service down to chip-level.
  • Free Quotes: Send us your drive for a no-cost diagnostic evaluation.
  • Fast Repair Times: Average turnaround of 2–4 business days, with rush options available.

Need 25A-D4P0N104 Service or Replacement?

Let Flexa Systems repair or replace your PowerFlex 523 drive. We work fast and stand behind our results.

📞 Call: (254) 254-0005

📧 Email: office@flexa-systems.com

📍 Serving: Dallas, Houston, Austin, San Antonio, and all of Texas

Manufacturer

ALLEN BRADLEY

Flexa-Systems LLC is not officially linked as a dealer, agent, or affiliate of any designers, brands, or manufacturers whose products are showcased on www.flexa-systems.com. Any mentioned trademarks, brand names, or logos serve solely for identification purposes and remain the registered trademarks of their respective owners, who maintain their rights. The inclusion of these trademarks, brand names, or products on our website does not imply any affiliation or endorsement by the company, trademark, or brand."

Flexa Systems' (2) Year Limited Warranty

Our Warranty
Flexa Systems LLC offers a comprehensive warranty program to ensure peace of mind for your industrial equipment investments. Limited Warranty Coverage
  • Equipment Repairs:
    We provide a 2-year limited warranty on all industrial equipment repairs performed by our technicians. This warranty demonstrates our commitment to the quality of our workmanship. If a repaired item fails due to a covered defect, we will re-repair it free of charge.
  • New Equipment Sales:
    New equipment carries the original manufacturer's warranty. We will gladly facilitate warranty processes with the manufacturer on your behalf.
  • Refurbished Equipment Sales:
    Refurbished equipment comes with a 2-year limited warranty from Flexa Systems LLC, covering defects in materials and workmanship related to our refurbishment process.
Warranty Exclusions (Applies to both repair and refurbished equipment warranties)
This warranty does not cover:
  • New damage caused by liquid, dust, or object contamination
  • New damage caused by mechanical impact, improper installation, incorrect accessories, voltage or current issues, overloading, or overheating.
  • Severe scratches on the unit
  • Broken display (if applicable)
  • Impact or dropping of the unit
  • Removal or deterioration of the warranty sticker
  • Opening the product's cover (if applicable)
Warranty Claim Process
To initiate a warranty claim, please contact our customer support team. Repair or replacement under warranty can take up to 31 calendar days.
Important Note: We repair industrial equipment from various brands; however, we are not a dealer, agent, or affiliate of any specific designers, brands, or manufacturers.
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